I think it must something to do with some of the types of memory sticks.
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Well you're not alone - although no resolution:
http://www.experts-exchange.com/Hard..._21866719.html
http://www.windowsbbs.com/showthread.php?t=54812
http://castlecops.com/modules.php?na...topic&p=767684
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Aha - it wasn't the Flash drive but the way the USB controler had been set to write to the drive.
There are 2 options in XP for the way it caches the data ... to allow quick "hot plug and play" which caches the data so you can rip the drive out without data loss and a "non cached mode" which requires the drive to be stopped and disconnected via the icon on the task bar ... it was set to the first .. changing to the latter has now allowed the drive to be stopped and then retain the drive designation when re-inserting.
Thanks for all the help and replies.
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Insert the Flash Drive.
Windows Explorer > Right Click the USB Drive > Properties > Hardware Tab > Click on the USB Drive > Properties button > Policies Tab... the 2 methods are listed as "optimize for quick removal" or "optimize for performance"
I went with the latter requiring the "disconnect" routine but speeding up writing and retaining the drive letter.
HTH
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